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What size furnace should I buy?

Square FootageFurnace BTU
1,000-1,200 sq. ft. Home40,000 - 60,000 BTU
1,200-1,500 sq. ft. Home60,000 BTU
1,500-1,800 sq. ft. Home60,000 - 80,000 BTU
1,800-2,500 sq. ft. Home80,000 - 100,000 BTU
2,500-3,500 sq. ft. Home100,000 to 120,000 BTU

Is It Better to Repair or Replace Your Air Conditioner?

Deciding between repair or replace air conditioner options is one of the most expensive judgment calls a Canadian homeowner faces — and getting it wrong costs hundreds, sometimes thousands, of dollars. This guide is written for homeowners staring at a struggling AC, unsure whether a quick fix is worth it or whether they’re throwing good money after bad.

By the end, you’ll know exactly which signs point to repair, which point to replacement, what each option realistically costs, and the simple rules professionals use to make the call. No fluff — just a clear framework you can apply to your own unit today.

The advice below reflects real service patterns we see across Ontario every cooling season — not generic internet checklists. Let’s break it down step by step.

Repair vs Replace AC: How to Make the Right Call

The decision usually comes down to three factors working together: the cost of the repair, the age of your system, and how reliable and efficient the unit has been. Two quick rules cut through most of the confusion.

This guide focuses on central air conditioners. If you run a ductless mini-split, the repair-versus-replace math is a little different — see our central AC vs ductless AC comparison.

The 50% Rule

If a repair costs more than 50% of the price of a new unit, replacement is almost always the smarter financial move. A $1,800 compressor repair on a system that costs $5,000 to replace rarely makes sense — especially if the unit is aging.

Not sure where your repair quote lands? Run the numbers with our AC repair cost calculator and compare it against a new system using the AC cost calculator.

The Age Factor

Most central air conditioners last 12–15 years in the Canadian climate. Under 8 years old? Repair is usually worth it. Over 10 years old with a major fault? Replacement typically wins, because efficiency drops and parts get harder to source as systems age. The simple visual below shows how age should guide your thinking.

Air conditioner lifespan timeline showing repair and replacement stages by age

When Repairing Your AC Makes Sense

Repair is the right choice more often than salespeople admit. A well-maintained unit can deliver years of reliable service after a single targeted fix, and replacing too early simply wastes money. Lean toward repair when:

  • Your AC is under 10 years old and has been generally reliable
  • The repair is minor — a capacitor, contactor, fan motor, or thermostat
  • The repair cost is well under half of a new system
  • Your energy bills have stayed reasonable and consistent
  • It’s the first significant repair the unit has needed

If your AC is acting up but you’re not sure what’s wrong, start with our free AC troubleshooting wizard to narrow down the issue before you call a technician. You can also review the most frequent culprits in our guide to common air conditioner problems and the early signs your AC needs repair.

💡 Pro Insight: Roughly two-thirds of “dead AC” calls turn out to be a failed capacitor — a part that often costs $150–$350 to replace. Before assuming the worst, get a proper diagnosis. A small repair can buy you several more seasons of reliable cooling.
HVAC technician replacing a capacitor during an air conditioner repair
Repair or replace your air conditioner? The signs, the costs, and the 50% rule explained.

When Replacing Your AC Is the Smarter Choice

Sometimes repair is just delaying the inevitable. Pouring money into an aging system often costs more over two or three summers than biting the bullet on a new one. Replacement becomes the better long-term value when:

  • Your unit is 12+ years old and needs a major repair
  • The compressor or evaporator coil has failed (the two most expensive components)
  • Your system still uses R-22 refrigerant, which is being phased out
  • You’re facing repeated repairs within the same season
  • Cooling bills keep climbing despite regular servicing

A modern high-efficiency unit can meaningfully cut summer energy use, and choosing the correct capacity matters as much as the brand. Size it properly with the AC size & tonnage calculator, find the right match using the AC recommendation wizard, and read our breakdown of when to replace your AC for the full checklist.

⚠️ The R-22 Factor: If your AC was installed before 2010, it likely uses R-22 refrigerant. Production has been phased out, so topping up a leaking R-22 system has become expensive and impractical. For these units, a major repair is rarely worth it — and a new high-efficiency model qualifies for more incentives. See ENERGY STAR Canada for what to look for.
When a system is aging or failing, a new high-efficiency unit pays back in lower bills.

Use this quick checklist to see where your situation lands at a glance:

How to Decide in 3 Simple Steps

When you’re under pressure during a heatwave, a simple process keeps you from making an emotional (and expensive) decision:

  1. Diagnose the real problem. Run the troubleshooting wizard or get a technician’s written diagnosis so you know exactly what’s failing.
  2. Apply the 50% rule. Compare the repair quote to a new system’s cost. Over half? Replacement is likely smarter.
  3. Factor in age and efficiency. Even a “cheap” repair on a 13-year-old unit may not be worth it once you add rising energy bills.

Follow those three steps and the answer is usually obvious. When it isn’t, a second opinion from a local pro settles it quickly.

Homeowner comparing AC repair and replacement costs at home

Repair vs Replace AC Cost Comparison

Here’s a realistic look at typical Canadian costs (CAD) so you can apply the 50% rule to your own situation. Actual prices vary by brand, region, and labour.

ScenarioTypical Cost (CAD)Usual Verdict
Capacitor / contactor replacement$150 – $400Repair
Fan motor replacement$400 – $750Repair
Refrigerant leak repair (R-410A)$600 – $1,600Repair (depends on age)
Evaporator coil replacement$1,200 – $2,500Often replace
Compressor replacement$1,500 – $2,800Usually replace
New central AC (installed)$4,500 – $8,500

Ranges reflect typical Ontario installer quotes as of 2026 and vary by brand, capacity, and home. Always confirm with a local estimate.

AC repair vs replacement cost comparison chart in Canada (CAD)
Typical AC repair and replacement costs in Canada — measure your quote against the baseline.

Costs also vary by city. For a local example, see our Burlington AC repair cost breakdown. Beyond the sticker price, factor in running costs — a newer, higher-efficiency system can lower your monthly bills. Estimate the difference with the AC operating cost calculator and project long-term payback with the AC savings calculator. Efficiency is rated by SEER2; you can compare certified central AC models through Natural Resources Canada.

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Don’t decide on a hunch. Our free calculators give you repair estimates, replacement costs, and projected savings in minutes — no sign-up required.

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Rebates and Financing Can Tip the Balance

The “repair is cheaper” instinct often ignores two things that make replacement more affordable than homeowners expect: rebates and financing.

High-efficiency air conditioners and heat pumps frequently qualify for federal and provincial incentives, which can knock a meaningful amount off a new install. It’s always worth checking current programs through Natural Resources Canada before you commit to repairing an old, inefficient unit.

Financing also changes the math. Spreading a replacement over manageable monthly payments — sometimes less than what you’d spend on repeated repairs — can make a new system the cheaper option in practice. Explore the financing options available to Canadian homeowners before deciding that repair is your only affordable route.

Don’t Forget the Bigger Picture: Your Whole HVAC System

Here’s something many homeowners overlook. Your air conditioner shares the indoor coil and blower with your furnace. If your furnace is also nearing the end of its life, replacing both together often costs less than two separate installs — and saves you from paying twice for labour.

So while you’re weighing your AC, it’s worth a quick gut-check on your heating system too. If your furnace has been unreliable, the furnace repair-or-replace quiz will tell you whether it makes sense to bundle the two decisions. A local pro can then confirm whether replacing them together actually saves you money — it often does.

Common Mistakes Homeowners Make

  • Repairing an old R-22 system repeatedly — money spent on a unit that’s already obsolete is rarely recovered.
  • Choosing the cheapest quote blindly — an undersized or poorly installed unit costs more in energy and repairs over time.
  • Assuming “newer is always better” — a reliable 6-year-old unit with a minor fault usually deserves a repair, not the landfill.
  • Ignoring maintenance — skipped annual tune-ups are the single biggest cause of premature failure.

Final Verdict: Repair or Replace?

The repair or replace air conditioner decision isn’t a coin flip — it’s a calculation. If your unit is young, the repair is minor, and it costs well under half a new system, fix it. If it’s over a decade old, needs a major component, or runs on R-22, replacement almost always delivers better value and lower bills.

The homeowners who avoid costly mistakes do one simple thing: they get real numbers and a trusted second opinion before committing. Run the calculators, weigh in rebates and financing, then talk to a local professional who can inspect your specific system.

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Frequently Asked Questions

Is it cheaper to repair or replace an AC?

Repairing is cheaper short-term. But if the repair nears 50% of a new unit’s cost, or your AC is over 10 years old, replacement usually saves more money in the long run.

What is the 50% rule for AC replacement?

If a repair costs more than 50% of a new system’s price, replacement is the smarter financial choice. Combine this with your unit’s age to decide with confidence.

How long should an air conditioner last?

Most central air conditioners last 12 to 15 years in Canada with regular maintenance. Past 10 years, weigh efficiency losses and refrigerant type into any repair-versus-replace decision.

Should I replace my AC if it uses R-22 refrigerant?

Usually yes. R-22 is phased out, making refrigerant scarce and costly. If your R-22 unit needs a major repair, replacing it almost always makes better financial sense.

Can I replace just the AC without the furnace?

Yes, but it’s often not ideal. Your AC and furnace share the indoor coil and blower, so replacing both together improves efficiency and usually lowers combined installation costs.

Hans Vaillancourt
Hans Vaillancourt
Articles: 114